Aerospace & Aviation

Explore Enablement

Why It's Better

HBD’s metal 3D printing technology enables aerospace industries to achieve optimized designs, reduced weight, and enhanced part integration.

Topology
Optimization

Weight
Reduction

Part
Integration

How 3D Printing

is Making a Difference

Lightweight Design & Topology
Optimized Structures

  • Advantage: LPBF technology enables topology optimization and lattice structures to significantly reduce weight while maintaining mechanical strength.
  • Problem Solved: Reduces the structural weight of aerospace components, improving fuel efficiency and increasing payload capacity without compromising strength.
  • Typical Application: Drone Brackets

High-Temperature & Oxidation
Resistant Superalloys

  • Advantage: Supports the use of nickel-based superalloys (e.g., Inconel 718, Inconel 625) for extreme heat and oxidation resistance.
  • Problem Solved: Enhances durability and longevity of components exposed to extreme thermal and oxidative environments in aerospace applications.
  • Typical Application: Oxidizer Valve Body

Large-Scale Integral Building

  • Advantage: Enables the fabrication of large, high-precision aerospace parts in a single build, reducing the need for assembly and welding.
  • Problem Solved: Eliminates weak points from traditional multi-part assemblies, improving structural integrity and reducing post-processing complexity.
  • Typical Application: Rocket Thrust Chamber

How It Works?

Recommended  Models

HBD 400

Build Volume :
350mm × 400mm × 400mm (height incl. build plate)

Laser Power :
4 Lasers, 500W/1000W
6 Lasers, 500W/1000W

Learn more

Build Volume

158mmx 100mm

Laser Power

1 Laser, 300W
2 Lasers,300W
Learn More

HBD 500

Build Volume :
430mm × 520mm × 520mm (height incl. build plate)

Laser Power :
2 Lasers, 500W/1000W
3 Lasers, 500W/1000W

Learn more

Build Volume

158mmx 100mm

Laser Power

1 Laser, 300W
2 Lasers,300W
Learn More

HBD 1000Pro

Build Volume :
660mm × 660mm × 1250mm (height incl. build plate)

Laser Power :
8 Lasers, 500W/1000W

Learn more

Build Volume

158mmx 100mm

Laser Power

1 Laser, 300W
2 Lasers,300W
Learn More
The Right Materials for High-Performance Design

Perfect Aerospace Solution

Inconel 718

(IN718)

Why Choose It :
Exceptional strength, high-temperature resistance, and excellent fatigue resistance—ideal for demanding aerospace applications.

 

Best For :
Turbine disks, engine components, and structural parts exposed to extreme heat and stress.

Inconel 625

(IN625)

Why Choose It :
Superior corrosion and oxidation resistance with high strength, making it suitable for harsh aerospace environments.

Best For :
Exhaust ducts, heat exchangers, and aerospace fasteners.

Stainless Steel

(316L)

Why Choose It :
Corrosion-resistant, durable, and reliable for aerospace applications requiring high mechanical performance.

Best For :
Structural brackets, fuel system components, and cabin interior fittings.

Aluminum Alloy

(AlSi10Mg)

Why Choose It :
Lightweight, high thermal conductivity, and excellent strength-to-weight ratio—perfect for weight-sensitive aerospace applications.

Best For :
Aerospace housings, brackets, and lightweight structural components.

Aluminum Alloy

(AlSi10Mg)

Why Choose It :
Lightweight, high thermal conductivity, and excellent strength-to-weight ratio—perfect for weight-sensitive aerospace applications.

Best For :
Aerospace housings, brackets, and lightweight structural components.

Titanium Alloy

(Ti6Al4V)

Why Choose It :
High strength, low density, and outstanding corrosion resistance—ideal for critical aerospace components.

Best For :
Airframe structures, engine parts, and landing gear components.

Titanium Alloy

(Ti-6.5Al-2Zr-1Mo-1V)

Why Choose It :
Enhanced high-temperature performance and excellent creep resistance, making it ideal for extreme aerospace conditions.

 

Best For :
Jet engine components, turbine blades, and high-stress structural parts.

 

Hastelloy X

Why Choose It :
Exceptional oxidation and thermal stability at high temperatures, ensuring long-term performance in extreme environments.

 

Best For :
Combustion chambers, afterburners, and high-temperature engine components.

 

Haynes 230

Why Choose It :
Superior creep and oxidation resistance at extreme temperatures, providing extended service life in aerospace applications.

 

Best For :
Gas turbine components, heat shields, and exhaust systems.

 

Titanium Alloy

(Ti6Al4V)

Why Choose It :
High strength, low density, and outstanding corrosion resistance—ideal for critical aerospace components.

Best For :
Airframe structures, engine parts, and landing gear components.

Inconel 718

(IN718)

Why Choose It :
Exceptional strength, high-temperature resistance, and excellent fatigue resistance—ideal for demanding aerospace applications.

Best For :
Turbine disks, engine components, and structural parts exposed to extreme heat and stress.

Inconel 625

(IN625)

Why Choose It :
Superior corrosion and oxidation resistance with high strength, making it suitable for harsh aerospace environments.

Best For :
Exhaust ducts, heat exchangers, and aerospace fasteners.

Stainless Steel

(316L)

Why Choose It :
Corrosion-resistant, durable, and reliable for aerospace applications requiring high mechanical performance.

Best For :
Structural brackets, fuel system components, and cabin interior fittings.

Aluminum Alloy

(AlSi10Mg)

Why Choose It :
Lightweight, high thermal conductivity, and excellent strength-to-weight ratio—perfect for weight-sensitive aerospace applications.

Best For :
Aerospace housings, brackets, and lightweight structural components.

Inconel 625

(IN625)

Why Choose It :
Superior corrosion and oxidation resistance with high strength, making it suitable for harsh aerospace environments.

Best For :
Exhaust ducts, heat exchangers, and aerospace fasteners.

Stainless Steel

(316L)

Why Choose It :
Corrosion-resistant, durable, and reliable for aerospace applications requiring high mechanical performance.

Best For :
Structural brackets, fuel system components, and cabin interior fittings.

Aluminum Alloy

(AlSi10Mg)

Why Choose It :
Lightweight, high thermal conductivity, and excellent strength-to-weight ratio—perfect for weight-sensitive aerospace applications.

Best For :
Aerospace housings, brackets, and lightweight structural components.

Trusted by Industry Leaders

Partners and Clients

“With the support of HBD’s metal additive manufacturing technology, our Ethalox engine now delivers a maximum thrust of 630 Newtons, with the flexibility to precisely throttle down to below 40% of that—an essential capability for controlled maneuvers in aerospace applications.”
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“By combining a Shanghai Jiao Tong University-developed copper composite (360 W/m·K thermal conductivity, 510 MPa tensile strength) with topology optimization inspired by sunflower veins, we created a heat exchanger with 50% less volume and 10x higher thermal efficiency—redefining possibilities in aerospace and energy.”
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Take Your Manufacturing to New Heights with HBD 3D Printing

Contact us to learn how HBD’s advanced metal 3D printing solutions can help you achieve lightweight, high-performance designs that meet the demands of aerospace. Together, we can create innovative solutions that push the limits of engineering and manufacturing.
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